OEM (Original Equipment Manufacturing) Process - 7 Key Steps
1. NDA Signing
– Protection of Intellectual Property: Execution of mutual NDAs prior to project commencement safeguards sensitive client designs, technical specifications, and manufacturing processes.
– Legal Framework Definition: Clear delineation of confidential materials (e.g., BOM sheets, production methods), confidentiality duration, and violation penalties.
2. Requirements Definition
– Client Needs Analysis: Detailed specifications review including dimensions, materials, functionality, compliance standards (DOT/SAE), order volumes, and delivery timelines.
– Feasibility Assessment: Supplier evaluation of technical/capacity alignment with preliminary cost estimates and development schedule projections.
3. Design & Prototyping
– Collaborative Development: Engineering optimization based on client-provided 2D blueprints or 3D models (e.g., mold/structural refinements).
– Prototype Fabrication: Production of functional samples for internal validation (optical performance/durability testing).
– Client Verification: Sample submission for approval with iterative refinements.
4. Production Preparation
– Tooling Setup: Custom mold/die development and production line configuration (e.g., injection molding parameters).
– Supply Chain Activation: Procurement of certified raw materials (polycarbonate/sealants) and pilot production (PPAP compliance).
5. Mass Production
– Quality Assurance: Implementation of IQC (Incoming Quality Control), IPQC (In-Process QC), and OQC (Outgoing QC) protocols.
– Progress Transparency: Regular production updates (daily/weekly reports) ensuring schedule adherence.
6. Logistics & Delivery
– Global Shipping: Coordination of ocean/air freight with customs documentation (FTA Certificates of Origin).
7. After-Sales Support
– Warranty Services: 1-3 year coverage for manufacturing defects with RMA (Return Merchandise Authorization) processing.
-Continuous Improvement: Market feedback integration for next-generation enhancements.